Titanium metallurgy processes:

a comparison

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Kroll Process

Hamr process

Sadoway process

High-Temperature Electrolysis

1 - CHLORINATE

chloride slag, 85-90% Tio2

1 - PURIFY TiO2

1-Roast, HCI leach, Calcine

1 -DISSOLVE

1 - SMELT

2-PURIFY TiCl4

Tio2 + coke + Cl2 TiCl4

3 - KROLL REDUCE

Distil out V, Si Fe chlorides

4 - SPONGE

Distil out V, Si Fe chlorides

5-VACUUM REMELT

Melt 2-3 times. ingot

2-HAMR REDUCE

2-TiO2 + 2 Mg+ XXX+H2 Tio2

3-Leach + DEOX

1 - SMELT

1 - SMELT

1 - SMELT

1 - SMELT

1 - SMELT

2 - XXXXXX

1 - SMELT

3-TAP + CAST

1 - SMELT